Article : Sleeve (New, Ridged cone) A couple times I did manage to get it in gear and throttle up and it ran like a clock. There are currently 1 users browsing this thread. ADD TO WISHLIST. Feb 14, 2019. 2nd gear selection faults probably the most common issue with the f40. F40 gearbox, are you experiencing problems shifting? The cables were replaced about a year ago because of stiffness. From what I know from talking with ZZP about their F40 swap kit is that the stock driveside axle will not work. Eco Torque Gearbox & Clutch Centre Unit 1A Portland Industrial Estate Hitchin Road Bedfordshire Arlesey SG15 6SG. then you have to remove the battery box: the engine revs without increasing in speed. There's a new vaux bulletin out relating to this issue with the f40. Otherwise you can put a F25 diff inside with a gearbox rebuild and it will drop right in. #4. The F40 gearbox tends to be a very strong gearbox but on rare occasions it can fail. FAQ. I've also notice 1st to 2nd very clunky when cold. --\/--{ #1. if that's any help. Accessories. The addition of a ball-and-spring-type detent on the shift sleeve and detents on the shift rail assists the driver in shifting quicker. we have checked the phase sensor air gap's , replaced the revolution sensors ,replaced the temp sensors, checked fuel pressure and delivery rate which I have a 2007 G6 GT, 3.9. It is cheap insurance to replace. The final drive can be selected from the few that we have from 4.05 std in 9-3/9-5, 4.45 and 3.82 so you can move the gearing around. I drove it for 60 miles today and even my fiancee were suprised i was not swearing about the gearchanges. Used Fiat 124 Spider review. On light throttle the problem does not seem to occur and also if driven hard at high rpm you can stay above the problem . Torque converters and transmission can be the source of several types of problems that can result in transmission damage or failure. Every time that I go from neutral to forward or reverse both engines make a loud grinding noise as if they were slammed into gear. F40 Transmission Fluid 19259104 manual fluid Procedure 5. I changed oil ,did the cable alignment, put in some molyslip and nothing has changed. One thing that is not in the upgrade kit that should be in every high output gearbox is the new crush sleeve from the F35. I have only encountered one problem and it happens when the car is in comfort and gear is in auto. ), or is it some mechanical fault in the box with the gear selector or syncromeshes? Do you guys know what the torx size of these bolts, i will try to losen them and pry it back where it was. Both engines run like a champ otherwise. The F40 gearbox is found in many GM vehicles, including the Astra J VXR. M32 GEARBOX | Guide To Faults & Fixes A guide to the common faults and repairs including uprating the Vauxhall, Alfa Romeo, Fiat M32 gearbox . Has nothing to do with power delivery. If you are unfamiliar with its factory name the M32 gearbox is the common 6 speed gearbox found in most Vauxhalls as well as Alfa Romeo and Fiat. 6speed Quaife F25/35 Gearset The car is a Vectra sri 1.9 cdti (150) on 08 having covered only 38k. Gear changes aren't too bad. The problem occurs at around 4000rpm just as the boost comes in , it feels like you loose total power for about 3 seconds then a small splutter and you get full boost all the way to the limiter, i can produce this fault in any gear. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. Originally a design developed for Fiat, Opel and Saab applications, the F40 (MT2) is a GM Powertrain - Europe six-speed manual transaxle built in Russelsheim, Germany. This is the transmission that came in the 2006 G6 GTP 6 speed. info@eco-torque.co.uk. Only show this user. } Yamaha 40 4 Stroke problem. f40 gearbox problems Hello I took my vectra c 1.9 cdti 120 with the f40 gearbox for a run today . 150 CDTI got the F40 from start to end of production in the Vectra/Signum. f40 gearbox problems. F40 Gearbox gearstick not self centering - Vectra C Recovered by Volvo Assist and now definitely diagnosed as needing a new gearbox at the princely sum of around 3400! Get AF40 transmission rebuilding tips, AF40 troubleshooting help, AF40 technical service bulletins, AF40 diagnostics and AF40 technical information from TRNW. Gearbox, F40 or M32, how do I know? - Page 2 - Vectra C o MY99 - MY01 9-5 up to and including 13025469 The gearstick doesnt 'pop' back to center when in neutral. Problems with the solenoid are usually similar to those of inadequate fluid levels or fluid leaks. The clutch is mounted on a dual-mass flywheel to dampen vibrations on whichever output shaft is idle depending upon which gear is selected. Check the transmission fluid level for both manual and automatic transmissions and check the clutch fluid for manual transmissions. They're ordering in a 4rth gear repair kit. This transmission with 2 clutches is intended for front-wheel drive cars with the engine east-west mounting. remove the battery. Hi guys, new to the forum, I was wondering if anyone had any experience with the 6-speed F40 transmission ??!! Loss of drive. Maximum engine torque: 245 lb-ft ( 333 Nm ) Maximum gearbox torque: 295 lb-ft ( 400 Nm ) Gear ratios: MT2. 6speed Quaife F25/35 Gearset Loosen gearbox mounting and realign and secure it correctly. disconnect neg then pos then remove the bolt in the box that holds the battery locked. 3.1L MPFI V6. You may have to register before you can post: click the register link above to proceed. This gearbox suffers from a few issues, starting with poor gear selections into 2nd, especially when changing from 1st gear. The F40 box is a more reliable box than the m32. Although 2nd gear not too bad, has to come out to replace 4rth. Triple-cone synchronizers are used on 1st and 2nd gears. The clutches and DMFs on these have been failing like mad because the clutch slave cylinder leaks. On the plus side I now have several ideas as to how to improve my gearshift, Saabscene Saab Forum - Saab Technical Information Resource. How long have you had the car? I have a 2001 Yamaha 4 Stroke 40hp. F40 gearbox, are you experiencing problems shifting? Lubrication of Gearbox. #4. These type clutch problems in the torque converter also appear very similar to low fluid levels. My gearshift is tight when the car is cold, not bad once warmed up. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke L Jet Model), even in the most severe boating conditions. Diese Website benutzt Cookies. A forum community dedicated to all Saab owners and enthusiasts. [10] All engines meet the Euro 6d-TEMP emissions standard. If it is stuck in second or third gear you can see the shifting Poor transmission fluid quality will usually lead to one of the following signs: The sound of gears grinding when driving or switching gears. f40 gearbox problems; nz herald morning quiz today; Thng Su 10, 2022 . Steve cooper. Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. This either takes an assortment of shims or the ability to surface grind custom to the application. My 9-3 audio,2 x cd changers,aux-in & Bluetooth audio streaming.. Having exactly the same problems, I did the following and shifting has significantly improved. The recommended oil for the transmission/rear axle/hydraulic system is SAE 90 wt. Reviews. 1.9 Vectra cDTi auto Gearbox problem. Depress the clutch. It is also used in 9-5 2010-2012 models. Low levels of transmission fluid are usually caused by leaks in the transmission system itself. 6speed Quaife F25/35 Gearset Compare. The design of this transmission successfully combines two multiple-disc clutches and electro-hydraulic gearbox actuators. I have read good reports about it. Banging into gear. Mine's rubbish too, much as described; when cold, 1st gear is practically impossible to engage if the car is moving. 6. You know yourself how it changes. I eventually handed my insignia back & paid more for a 12 month old Astra. It only matters how much torque it transmits. m32 fit f40 gearbox vectra, vectra f40 gearbox, f40 gearbox vectra, Vectra 1.9 56 plate Converting to f40, vectra cdti gearbox, vectra c m32 gearbox, . The F40 box is a more reliable box than the m32. Home. All of the friction surfaces on the synchronizer rings are sintered bronze. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I made my research into these gear oils and found out that the saab oil is castrol synthetic 75w85, and the smx-s is 75w80. The F40 has a three-axis design, with first, second, fifth, and sixth gears on an output shaft behind and below the input shaft, and third and fourth gears are on an output shaft in front of and above the input shaft. Myself being the luckiest driver ever lol. I will definetly change to redline mtl soon also, but before that i want to remove the turret that shifting mechanism from the gearbox. transmission problems All rights reserved. The hole must be drilled close and reamed to final fit. [9] Petrol engines have a gasoline particulate filter, while diesel engines feature a diesel particulate filter and AdBlue selective catalytic reduction. It's done 35k miles but the gearbox is starting to feel more and more notchy, particularly between first and second gear when cold, and recently it has proven difficult to get into first and reverse gears. check out the. If your 1992 Ferrari F40 s transmission is slipping and there are no leaks, the solenoid is the next item that you should check. Juni 2022; Beitrags-Kategorie: xrp fee calculator; Beitrags-Kommentare: . Can a bad alternator cause transmission problems on a 2001 Land Rover Disco 151,060 miles the truck cranks and drives- but won't shift into 3rd? Well depends on the car and the technician. The 3rd, 4th, and reverse synchronizers are double-cone, while the 5th and 6th gear synchronizers are single-cone. It has been certified for up to 295ft-lb ( 400 Nm) of engine torque. What to look for when buying a BMW 1 Series 2011 - 2019, covering common problems to check for and overall vehicle reliability. The biggest reason to run the new gearset is the higher first and closer rest of the gears 6th is acutally about the same as the higher geared 9-3s. #5. There is no grinding noise what so ever. The f40 gearbox is known for having problems between 1st and 2nd. I have now asked for a refund on the car as I find it unacceptable that a new car a couple of weeks over 3 years old is like this. this is part of the reason they are quite noisy and clunky. To adapt the F40 to North American applications and maximize performance, 3rd through 6th gears have been changed to higher-ratio gears starting in 2007 model year. Gallery Link. No maintenance is required for normal operation. How Much Do You Need? Here you can see both. All Vectra C 150bhp's have F40's. How can I tell if the problem is the gearbox braking down or the flywheel . The few gearboxes I have taken apart that came with the blue/green MTL had very odd looking syncro's, they were polished. Read Online Yamaha 115 4 Stroke Problems Yamaha 115 4 Stroke Problems 2015 Yamaha 115 4-stroke misfire diagnosticsYamaha Outboard fuel pump problem. There's no water in the gearbox and the oil in the lower unit is clean. Get AF40 transmission rebuilding tips, AF40 troubleshooting help, AF40 technical service bulletins, AF40 diagnostics and AF40 technical information from TRNW. There is better quality oil available than the GM stuff, such as Castrol SMX-S fully synthetic. How long? Agent 37 Posts: 270 Officer. It has not been superseded but you can and should use the updated part in the older gearboxes as a minimum. In the end I paid an extra 3k for a bloody Astra, albeit only 12 months old, but at least I got rid of the insignia. Come join the discussion about performance, classifieds, clubs, modifications, troubleshooting, maintenance, and more! On my F40 this just serves to encourage the gears to actually grate. TBH I thought maybe I needed the cable adjusted but I wouldn't be surprised if it's self adjusting. Both output shaft pinions drive a helical gear with a conventional differential. The threads much be cleaned up since the drill usually pushes a burr down. 2nd gear may also be repaired whilst they're on. Extra Dowels / Case bolts Yamaha 115hp Running I bought a 60plate Astra J almost a year ago (2.0CDTI). Gearbox Ramblings v0.2 . Recommended Transmission Oil for the Ferrari F40. 3) Bad Pivot Ball. 2nd gear selection faults probably the most common issue with the f40. The F40 can be bolted to the following GM engines or anything else that shares the same bellhousing pattern: 2.8L MPFI V6. If this is your first visit, be sure to 7) Bent Clutch Pedal Assembly. These synchronizers have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. 3. With 8.5" Slicks there is no wheelspin. f40 gearbox problems Follow us. It even works when your clutch cable has snapped!! Both output shaft pinions drive a helical gear with a conventional differential. US $1500. The solution for this is to machine it to hold a special dowel pin bolt that fits tight in a reamed hole so that the pin takes the shear load and the bolt threads only hold the clamping tension. On some occasions, transmission fluid may be contaminated from coolant in the radiator. Sure will teach you to shift better after seeing that data. Synchronizers act as clutches to speed up or slow down the gearsets that are being shifted to, and greater friction area results in easier shifting for the driver. Using a light, look inside and you will see a large gear. 159 1.9 Jtdm M32 gearboxes | Alfa Romeo Forum Normally on the high output T7 cars I setup the cold rev limiter a little lower that 5k just so that the gearbox has some chance to warm before seeing high speeds. You will need to have the ring and pinion as a set. Zumbrota Drivetrain offers one of the largest inventories of oem and aftermarket manual transmission component products in the country. I'd press on with Vaux, if your not happy. Low levels of transmission fluid or transmission fluid leaks are by far the most common type of transmission problem. Had remanufactured a20dth engine replacement and when driving the car my clutch was not right i.e. This was even used in the -03 9-3CV with the F25. The clutch is located within the torque converter and can occasionally become jammed. About. A tractor stuck in gear is unable to function, so finding and solving the problem as quickly as possible is important. There is nothing Saab specific here. The 3rd, 4th, and reverse synchronizers are double-cone, while the 5th and 6th gear synchronizers are single-cone. If a new transmission is installed, the total capacity fill is 1.8 liters (1.9 quarts). 464.48 - Vauxhall Meriva, Uxbridge. 2 internal shafts instead of one, gears that are twice the size of the F35, additional OD gear. 6. Part of MOTORSPORT NETWORK. AMSOIL Synthetic Marine Gear Lube offers excellent protection for your F40 (4-stroke SOHC L3), even in the most severe boating conditions. Don't forget, although the F40 is notchy (and mine is a lot better since going from 3.2 litres to 2.4), it's very tough - the 40 in F40 comes from the fact it can handle 400 NM of torque. Unknown what the cause is but it is warranty if the car is less than 3 years old. The boat had approx 1/2 tank of fuel when I bought it of undetermined age (it ran and idled just fine on muffs), before this maiden voyage I topped of the tank with E10 and added the proper amount of ethanol treatment. It is a very robust gearbox with TWO output pinion shafts! Basically the F1 transmission is a hydraulically actuated manual gearbox powered by hydraulic actuators, solenoids, and a computer. It is a very robust gearbox with TWO output pinion shafts! Solution. Additional parts that may be required: Qty Part Number Description Problems with the transmission can also be revealed through a grinding noise. This can be quite time consuming since you have to chase it and then tear the case back apart to change the shims. Since after all it is not generally a bearing failure that kills our gearboxes but rather massive overload failures. I gave my insignia back after having the gearbox replaced under warranty as the new gearbox was only slightly better. #1. 1) Added motorkote in the gearbox (by subtracting equal amount of oil) 2) Adjusted the gearshift cables (as per WIS) 3) Shift 1st to 2nd and 2nd to 3rd at 3K rpm (never less than that) I plan to change the GM oil with Redline MTL. Excess end play in drive, main, or countershaft. Generally speaking, symptoms of low fluid levels or fluid leaks will include gear slippage or slow shifting. It probably has a Ford 1.6 TDCi engine and transmission. I have only encountered one problem and it happens when the car is in comfort and gear is in auto. Total job time 7.4 hours or so tec said. Delayed shifting of the gears when accelerating, i.e. 2. responses. That what I feared to be honest, so as far as performance upgrades go is my only option to hope I dont blow it or not bother putting anymore power . I'm in the same situation with mine. Insufficient lubricant, improper grade, or quality could be one of the gearbox problems Rectify leakage, if any & fill to the proper level with the recommended oil. Fax 417.831.4722 Defective clutch Rectify/replace the clutch. Generation gearboxes. 3.1L MPFI V6. Pros: $500 shipped for a new zero mile transmission Highest rated GM FWD manual transmission 6th gear drops the cruise RPM at 70 mph by 381 rpm (or 15.6%) when compared to the Getrag - We start with a Fidanza custom 1 piece aluminum single mass flywheel that only weighs 12.5 pounds, the stock steel dual mass flywheel weighs 26 pounds. Manual Transmission Parts. Boat Motor Problems Likely to Occur After Yamaha Warranty Has Expired. This is the transmission that came in the 2006 G6 GTP 6 speed. 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